Assembly with Diverse Components

This mounting kit incorporates a variety of components, including stainless steel tubes, stainless steel wires, lathe-turned parts, and stamped pieces. These elements are precisely assembled using robotic welding, ensuring robust and consistent connections. The automated process enhances production efficiency and maintains the structural integrity of the bracket.

Precision Bending for Stainless Steel Tubes

A significant challenge in manufacturing this bracket lies in the high rebound of stainless steel tubes during the bending process. This rebound makes achieving precise dimensions difficult, requiring extensive adjustments to meet strict size tolerances. Our expertise and advanced techniques allow us to overcome this issue, ensuring that each pipe is accurately formed for seamless integration with other components.

Advanced Surface Finishing

The surface treatment of this mounting kit includes polishing and electrolysis. The multiple bends in the stainless steel tubes add complexity to the polishing process, as corners and curved surfaces are harder to access. However, our team has successfully addressed these challenges, ensuring every part of the bracket is polished to perfection. The final electrolysis process enhances the smoothness and luster of the surface, delivering a high-quality finish that meets both functional and cosmetic requirements.

By focusing on these key aspects of our pipe-bending process, we ensure that our clients receive high-quality products precisely manufactured to meet their specific needs.